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Jet cutting process Product List

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[Example] Large Transformer Coil Water Jet Cutting

[Example] Large Transformer Coil Water Jet Cutting

Internal verification purpose: bifurcation cutting! During cutting, subtle adjustments are made for height differences, speed, etc.

Here is an example of cutting the coil part of a large transformer. It was cut in two for internal inspection purposes. The dimensions are φ300mmH120mm and 25kg. To minimize internal damage and ensure thorough inspection, we pay close attention during the setup, and make subtle adjustments in height differences and speed during cutting. 【Case Overview】 ■ Material processed: Large transformer coil ■ Dimensions: φ300mmH120mm 25kg ■ Processing details: Two-part cut for internal inspection purposes ■ Delivery time: Approximately 10 days ■ Main industries: Power, cubicles, electrical, transformers, industrial, marine, automotive, etc.

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Aluminum 45mm thick water jet cutting processing

Aluminum 45mm thick water jet cutting processing

Aluminum A5052 45mm × φ605 fan-shaped equal division cut processing

The surface shows some peeling of the protective sheet at the initial penetration points, but the backside can be cut without almost any peeling. This is aluminum thick plate water jet cutting. Although it is thin, aluminum tends to easily form a natural oxide film when exposed to air, so after a certain amount of prolonged processing, it becomes waterlogged. Therefore, we want to protect as much as possible, except for the cut surface where the base material is exposed. Of course, with dynamic water jet cutting, the cutting head is automatically tilted to eliminate taper, reducing water flow delay and taper, allowing for high-precision cutting.

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[Example] Nationwide expansion of water jet contract cutting and processing services.

[Example] Nationwide expansion of water jet contract cutting and processing services.

Cutting materials with the jet force of water compressed at ultra-high pressure and abrasives. We are expanding our contract processing services nationwide.

Our company is expanding contract processing services nationwide at our Technical Center using our "Water Jet Cutting Machine." We can easily accommodate inquiries, test cuts, small lot production, prototype sample processing, and on-site test cuts, as well as urgent short lead times. Additionally, we offer alternative solutions for machining, wire processing, and laser processing at partner factories, and we also provide equipment sales and maintenance. 【Water Jet Cutting Machine Specifications】 ■ Machine: Flow M3 Global IFB with Hyperjet pump 94K 2513b ■ Processing Size: MAX X2400 Y1200 Z160 ■ Processing Specs: - Maximum Water Pressure: 640MPa - 5-axis control with multi-joint A and B lists, automatically correcting taper angles according to material and plate thickness. *For more details, please refer to the related links or feel free to contact us.

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[Example] JIS Test Specimen (Test Piece) Water Jet Cutting Production

[Example] JIS Test Specimen (Test Piece) Water Jet Cutting Production

Supports various materials such as metals, special materials, and supplied materials! Extraction and cutting processing from test materials and structures!

We would like to introduce a case of cutting and producing test specimens (test pieces) for JIS (Japanese Industrial Standards) plastic tensile properties. "Water jet cutting processing" is suitable for the extraction of test specimens for new materials and property evaluation. It allows for cutting without any mechanical stress on the supplied material, resulting in high-quality cut surfaces that are free from thermal deformation and thermal effects. Additionally, it is possible to flexibly adjust the width and length of gripping parts and parallel sections. 【Case Overview】 ■ Processing dimensions: 5mm to 30mm × 178mm × 20mm ±0.3mm ■ Delivery time: Approximately 5 days ■ Main industries: Inspection agencies, technology development, manufacturing, research, material manufacturers, etc. *For more details, please refer to the related links or feel free to contact us.

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CFRP carbon fiber reinforced plastic water jet cutting processing

CFRP carbon fiber reinforced plastic water jet cutting processing

It is ideal for cutting laminated materials such as carbon fiber, thermoplastic plastics, glass fiber reinforced plastics, and glass, which are lightweight and high-strength materials.

Carbon fiber reinforced resin board impregnated with thermosetting resin. With high strength and lightweight characteristics, it is suitable for products in the transportation sector, such as automobiles and aircraft, which require high energy efficiency. In recent years, the introduction of carbon fiber composites in the construction field for seismic reinforcement has also been considered. Although it is an expensive material, recently, low-cost and high-quality recycled CFRP has been developed. Additionally, there are many composite materials formed and bonded with steel plates and other materials as new structural materials, and we are also engaged in the extraction and cutting of test specimens. Carbon fiber reinforced plastics have very poor machinability, leading to various challenges such as tool wear and interlayer delamination. However, through Yokoyama Kiko's unique technology, such as Reduce Piercing, it is now possible to easily pierce materials that are prone to chipping and cracking during conventional high-pressure piercing, saving time and materials while maintaining structural integrity without causing interlayer delamination or delamination in the workpiece. It is ideal for cutting lightweight, high-strength materials such as carbon fiber plastics, carbon fiber reinforced thermoplastic plastics, glass fiber reinforced plastics, laminated materials, marble, other stones, and glass.

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Ultra-high molecular weight polyethylene water jet cutting processing

Ultra-high molecular weight polyethylene water jet cutting processing

Layout multiple arbitrary arc shapes into numerous segments for efficient material usage, minimizing waste as much as possible, and significantly reducing material costs.

Ultra-high molecular weight polyethylene (UHMWPE) new light board 40mm Segmented arc shape cutting processing Multiple arbitrary arc shapes are laid out in numerous segments to efficiently utilize materials, minimizing waste and significantly reducing material costs. We always consider profit assurance and yield improvement, keeping the spacing to a minimum for nesting. In the water jet cutting of thick resin boards, there are two specific issues: water flow delay and taper. However, with Flow's dynamic water jet, high-speed and high-precision taper-free cutting is possible, eliminating heat generation during processing and preventing chips from softening or thermally deforming. The 40mm thick board is processed almost vertically, cutting four types of segmented arcs and fan shapes into about 20 parts from a 1000mm x 2000mm board, reducing the conventional machining waste rate from about 50% to below 10%.

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Aluminum 20mm plate water jet cutting processing

Aluminum 20mm plate water jet cutting processing

A5052 20mm sprocket image cut sample. The gear's slit section is processed with a width of 1.3mm and is a continuous engraving process.

A5052 20mm Sprocket Image Cut Sample The machining of the gear's slit section has a width of 1.3mm and is done in a single continuous motion. In general machining, it is thought that the spacing of the slit section may become uneven due to thermal effects, but it has been completed in a perfectly uniform state. The abrasive water jet is the optimal machining method for applications with high added value and is widely used for cutting aluminum and steel materials. It can cut materials ranging from 0.3mm to 180mm in thickness, regardless of the manufacturing volume. Since it does not undergo mechanical stress and is not affected by thermal deformation or thermal effects, it provides high-quality cut surfaces without stress, making it ideal for the production of test specimens made of metals and resins. Additionally, it saves time and costs that would traditionally be spent on secondary processing, and the setup and jig configuration can be completed in just a few minutes, thereby enhancing productivity. Water jet cutting is an efficient and optimal method for precision rough machining.

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Water jet cutting processing of galvanized steel plate with optional position angle holes.

Water jet cutting processing of galvanized steel plate with optional position angle holes.

Water jet cutting processing of galvanized steel plate with optional position angle holes.

This unique building material, with its distinctive shape and surface color, creates a unique atmosphere visually. It has been adopted for the interior of a store, and we have undertaken some processing. It is said to provide an impressive ambiance for visitors and has received positive feedback. Among metal materials, it is a durable and rust-resistant material with various cutting methods available. The material used this time consists of corrugated sheets with a height difference of about 10mm at a 30mm pitch. While simple cutting poses no issues, the processing required is for arbitrary positions unrelated to the peaks and valleys, which caused difficulties for the processing contractor. Therefore, our water jet cutting service was chosen. However, the cutting exposes the raw surface completely, so after processing multiple corner cutouts, we carried out drying and curing each time. YK Accuracy Co., Ltd. Head Office: TEL 06-6452-0151 (Representative) FAX 06-6452-0162

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Water jet cutting of small pieces for hafnium metal disc additives

Water jet cutting of small pieces for hafnium metal disc additives

Water jet cutting of small pieces for hafnium metal disc additives

Hafnium metal, widely used in control rods for nuclear reactors, jet engine parts, semiconductor materials, etc. This time, we are cutting small pieces for additive materials in the production of special alloys. Due to its high hardness, susceptibility to oxidation, and uneven thickness, water jet cutting was chosen. There are various issues with small piece cutting using our equipment, making continuous processing difficult. However, with some leeway in tolerances, we devised a setting and cutting method to perform continuous cutting of 10mm squares. There were no issues such as abrasive particle embedding on the cutting surface, and after testing and verification of the cutting, we received a formal order. YK Accuracy Co., Ltd. Head Office: TEL 06-6452-0151 (Main) FAX 06-6452-0162 Tokyo Sales Office: TEL 03-3765-6621 (Main) FAX 03-3765-6603 Higashi-Osaka Sales Office: TEL 06-6747-6141 (Main) FAX 06-6747-6143 Hiratsuka Sales Office: TEL 0463-36-7661 (Main) FAX 0463-36-7664

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